[share-ebook]Chemical Engineering 764 Process Control Design


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Chemical Engineering 764

Process Control Design

January 2004 
 

Course plan and Organization 
 

  Document Link to Class Materials
Course Outline 4 Outline
Course Lesson Topic Plan and Learning Goals 4 Plan
Short Introductory Comments 4 Introduction

 
 
 

Class Materials for Students

These are PowerPoint Slides or Word document with solutions to selected class exercises 
 

  Lessons Link to Class Materials
Introduction & Review
  • Single-loop Review
  • Variable structure: Split-range/signal select
  • Defining control problem
4 Single-Loop Workshop

4 Single-Loop Solutions

4 Variable Structure

4 Defining the Problem

Process Basics
  • Degrees of Freedom
  • Controllability
  • Observability
4 Controllability
Interaction
  • Definitions
  • Qual. Effects
  • Operating window
  • Classical Decoupling
4 Interaction 
 
Relative Gain Array
  • Definition
  • Evaluation
  • Interpretation
4 Relative Gain array
Multiloop tuning
  • Qualitative effects of interaction
  • Short-cut analysis
  • Optimization approach
4  Multiloop tuning
Disturbance Directionality
  • Rel. Dist. Gain
  • Calculation
  • Interpretation
4  RDG
Process Conditioning
  • Vect/Matrix norms
  • Sing. Value Decomp
  • Condition No.
  • Variable selection
  • Dist. Cond. Number
 
4
Robustness
  • Nyquist stability
  • Small gain theorem
  • Application, decoupling
4
Integrity
  • Various meanings of integrity
  • Integrity metrics, Niederlinski Index
  • Extensions to MPC & feedforward
4
Control for profit
  • Economic analysis of processes
  • Regulatory design, self-optimizing
  • MPC applications
  • Direct search optimization
  • Model-based optimization
4
Optimization-Based control design
  • Motivation
  • Importance of complete definition
  • Formulations for transient response
  • Solution challenges
  • Good/poor examples
4
Control Design Flowchart
  • Control design guidelines
  • Students discuss their synthesis of course Materials
 
Effect of Process - 1
  • Process capacity
  • Series Processes
  • Self-regulation
  • Non-self-regulatory
  • Zeros (good/bad)
  • Recycle systems
 
4
Effect of Process - 2
  • Staged systems, dynamics & control
  • Dominant variables/inferential variables
  • Process pinch
4
Student-taught classes - 1 Each student prepares handout and presents a new topic
Student-taught classes - 2 "
Examination Period No classes or examination





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    Chemical Engineering 764 Process Control Design

    Chemical Engineering 764

    Process Control Design

    January 2004 
     

    Course plan and Organization 
     

      Document Link to Class Materials
    Course Outline 4 Outline
    Course Lesson Topic Plan and Learning Goals 4 Plan
    Short Introductory Comments 4 Introduction

     
     
     

    Class Materials for Students

    These are PowerPoint Slides or Word document with solutions to selected class exercises 
     

      Lessons Link to Class Materials
    Introduction & Review
    • Single-loop Review
    • Variable structure: Split-range/signal select
    • Defining control problem
    4 Single-Loop Workshop

    4 Single-Loop Solutions

    4 Variable Structure

    4 Defining the Problem

    Process Basics
    • Degrees of Freedom
    • Controllability
    • Observability
    4 Controllability
    Interaction
    • Definitions
    • Qual. Effects
    • Operating window
    • Classical Decoupling
    4 Interaction 
     
    Relative Gain Array
    • Definition
    • Evaluation
    • Interpretation
    4 Relative Gain array
    Multiloop tuning
    • Qualitative effects of interaction
    • Short-cut analysis
    • Optimization approach
    4  Multiloop tuning
    Disturbance Directionality
    • Rel. Dist. Gain
    • Calculation
    • Interpretation
    4  RDG
    Process Conditioning
    • Vect/Matrix norms
    • Sing. Value Decomp
    • Condition No.
    • Variable selection
    • Dist. Cond. Number
     
    4
    Robustness
    • Nyquist stability
    • Small gain theorem
    • Application, decoupling
    4
    Integrity
    • Various meanings of integrity
    • Integrity metrics, Niederlinski Index
    • Extensions to MPC & feedforward
    4
    Control for profit
    • Economic analysis of processes
    • Regulatory design, self-optimizing
    • MPC applications
    • Direct search optimization
    • Model-based optimization
    4
    Optimization-Based control design
    • Motivation
    • Importance of complete definition
    • Formulations for transient response
    • Solution challenges
    • Good/poor examples
    4
    Control Design Flowchart
    • Control design guidelines
    • Students discuss their synthesis of course Materials
     
    Effect of Process - 1
    • Process capacity
    • Series Processes
    • Self-regulation
    • Non-self-regulatory
    • Zeros (good/bad)
    • Recycle systems
     
    4
    Effect of Process - 2
    • Staged systems, dynamics & control
    • Dominant variables/inferential variables
    • Process pinch
    4
    Student-taught classes - 1 Each student prepares handout and presents a new topic
    Student-taught classes - 2 "
    Examination Period No classes or examination